8.10.2024

WLT – enabler of a new era of glue-free mass timber construction

Text: Liisa Akimof, founding partner, producer, WLT developer
Richard Sirén, founding partner, architect and WLT-design

Aaltopuu, or Wave Layered Timber (WLT®), is a Finnish glue-free innovation for mass-timber structures. WLT targets the core of today’s timber construction revolution, offering a sustainable, green, and grounded alternative to carbon-intensive concrete-dominated construction. In contrast to modern laminated massive timber solutions, WLT provides unique opportunities due to its glue-free nature, the applicability of timber raw materials, and logistical ease.The WLT technique allows the use of local wood, regardless of species, grade, or location. The patented WLT technique is glue-free, dimensionally stable, dense, and uses a composite-like element technology based on mechanical tightening.

More than ten buildings and bridges have already been constructed in Finland using WLT technology. There are also individual buildings abroad that utilise the WLT technique. The company is launching the WLT 1.0 guideline, along with a web-based database, next spring, and aims to become a licensed supplier for both the construction industry and small-scale producers. WLT has been a patented solution and a registered trademark since 2018. WLT is suitable for both DIY construction and industrial element production.

In Posio, Finnish Lapland, a 150m² artist residency building was completed in 2023. The exterior wall elements are 35 cm thick, seamless, vertical WLT structures. The particularly thick walls provide sufficient insulation capacity to meet the building code requirements and withstand the climate conditions of Posio.
Design: MAP suunnittelutoimisto, Daniela Alatorre, Toni Kekki
Construction: Juha Feodoroff & co., Antti Lamberg & co.
Photos: Panacea Films
Elevated 2 meters high on top of four massive WLT pillars, the building remains above the snow level and is well-ventilated throughout the year. As a result, there has been no need to treat the exterior (nor the interior) surfaces. The snow-rich landscape of Kirintövaara, known for its heavy snow-laden trees, can thus be maintained in its stunning natural state around the house.

The WLT element can be assembled upright, flat, or even at an angle by stacking individual wave-shaped lamellas on a steel threaded rod. Lifting equipment is not necessarily needed for WLT construction, as the elements can be transported to the construction site in parts. Thus, WLT elements can also be disassembled, moved, and reused. The technique is adaptable to a wide range of solutions, from small to large constructions.

The largest installed bridge is a 12-meter-long pedestrian bridge located in the center of Kokkola, completed in 2018. Smaller bridges have been installed in various locations across Finland.
The bridge solution based on WLT technology is particularly cost-effective, allowing for the assembly of the bridge deck on-site from smaller components. Design guidelines have been produced for 10-meter WLT pedestrian bridge solutions. A bridge project of more than 20m is under way.
Design and manufacturing: Janne and Tapani Honkala
Photos: Maiju Suni



For designers, an exciting aspect of the WLT technique is the free-form language and technical features it enables – it can be made curved or straight, thick or long, much like Lego bricks or tiles.

WLT production does not require a large manufacturing facility; for smaller-scale production, simple woodworking equipment will suffice. In Finland, the first licensed WLT manufacturer will begin operations in Leppävirta at the end of 2024, with more to follow. As new manufacturing plants emerge, specialised manufacturing equipment and certified products will be developed to meet market needs. At this stage, it is known that WLT-based solutions intended for mass production in the construction industry can be manufactured very competitively.

In 2023, WLT Capital participated in a residential area design competition in Uruguay alongside a local architectural team, seeking new solutions in timber construction. The proposal received an honorable mention. This summer, the same architectural team used the WLT solution in a competition held in Argentina and won.
Design and images: Sebastián Cerri, Juan Igancio Sánchez, Carolina Isasi, Richard Sirén

In the Southern Cone region—Uruguay, Argentina, Chile, and recently Paraguay—there has been a surge in timber construction. Local softwoods like fast-growing eucalyptus and pine are most valuable as lumber, while WLT enables the use of weak and softwood species in mass timber structures.

WLT and timber construction

Finnish WLT buildings have used domestic pine, as it has been readily available and reasonably priced, but other wood species can also be used. One advantage of massive timber structures is that all parts and surfaces of a building can be made from the same material. There’s no need to consider how different materials interact with each other or how their availability may vary over time and across locations.

The so-called “low-tech” approach of the WLT technique enables the use of mixed and recycled wood species locally. This means that obtaining and processing wood can be done locally, regardless of location.

Curved daycare building, Toholampi
Design: MAP suunnittelutoimisto
Construction: Janne and Tapani Honkala and team
Photos: Archmospheres, MAP

The beauty and durability of wood are part of the appeal of timber construction. With the growing population and urbanization, there is once again increasing demand for new solutions. Timber construction and wood hold great potential, and WLT could offer a clear and simple universal system for timber construction where the wood grows.

The WLT 1.0 construction system will be launched in spring 2025

WLT solutions do not yet have product certifications, and the structural adequacy is currently verified, if necessary, through site-specific approvals as part of the building permit process. WLT 1.0, the design and production guidelines, will be launched next spring, providing a comprehensive information package and database for WLT production and design. The guideline follows European standards (EN or Eurocodes) and can also be applied with other standardization systems.

The Finnish research institutions VTT and Luke have examined the carbon footprint of the WLT-built workspace located at Huopalahti station in Helsinki – the largest carbon dioxide load comes from the steel threaded rods. Through product development, efforts are being made to reduce their amount, which will lower not only the carbon footprint but also construction costs. In the future, significantly fewer steel components will be required.

WLT CAPITAL OY

WLT Capital Oy has focused on pilot projects and research on WLT technology, where various WLT solutions have been applied. Notably, a 400 m² two-story residential building called “Asuinkasarmi” (Residential Barracks) was built at the Huopalahti station area. It was selected as the second most beautiful new building in Finland in 2024 and has been featured in several architectural publications on “sustainable and beautiful construction.” Asuinkasarmi has also been nominated for the Nordic Council’s Environmental Friendly Building Award.

The two-story, approximately 400 m² residential building in Huopalahti was completed and move-in ready in 2024. The “Asuinkasarmi” (Residential Barracks) is a massive timber structure built on a granite stone foundation, featuring natural (gravity-based) ventilation. The walls are made of 240 mm WLT structure, and both the intermediate and roof structures are also built from WLT elements.
Design: Arkkitehtitoimisto Livady and HP Insinöörit (structural engineering)
Construction: Finngreen Oy
Photos: Liisa Akimof, Andrus Solna

Other projects designed with WLT building techniques have also received recognition; last year, a housing development competition received an honorable mention in Uruguay and won in Argentina last month. The Mäntsälä Guesthouse (Pinewood Guesthouse) was selected as one of the Top 25 timber construction projects in the Nordic Council’s 2019 ranking.

Design: MAP suunnittelutoimisto
Construction: Emmahus Oy, Finngreen Oy
Photos: Maiju Suni, Andrus Solna
The guesthouse building in Mäntsälä (Pinewood Guesthouse), an approximately 300 m² accommodation building, was completed in 2023. The 144 mm thick WLT wall was constructed from prefabricated WLT boards, assembled piece by piece on-site. The exterior of the wall features exposed WLT surfaces, while the interior is insulated with straw bales. An 80 mm thick clay-straw mixture (COB) layer was applied on top, followed by a clay plaster finish. The clay effectively regulates indoor humidity, keeping the straw wall dry and airtight. Other external parts of the building are insulated with wood shavings and straw, and the floor was made using clay casting, treated with linseed oil.

Aiming for the global market

WLT Capital Oy is dedicated to developing the productisation of WLT technology with the aim of expanding into the global market through WLT production licensing.

A key part of WLT technology’s global development is a collaboration with the University of Arkansas in the United States. Under the university’s architecture faculty, the Fay Jones School of Architecture + Design and the Urban Design Build Studio (UDBS) program, three 60 m² residential houses are being built using WLT technology.

The Urban Design Build Studio (UDBS) is developing new do-it-yourself solutions for affordable housing, employment, urbanization, and sustainable development goals by utilizing local and recycled wood through the WLT method. Academic program and images: University of Arkansas, Fay Jones School of Architecture + Design, Dean Peter MacKeith, Professor John Folan.

The program’s goal is to promote the use of regional timber resources and less-skilled labor, creating new jobs and affordable housing. The objective is to develop a cost-effective process for building sustainable and high-quality housing while addressing national affordable housing goals. The UDBS program is led by Professor John Folan, who works at the Fay Jones School of Architecture and Design, University of Arkansas, which is headed by Dean Peter MacKeith. Dean MacKeith has decades of experience in collaboration with Finland.

Photos: Arkansas University, Fay Jones School of Design + Architecture, professori John Folan

In the U.S., as in other parts of the world, there is a growing trend toward timber construction. As a result, new, more practical production and building solutions are being sought for both the construction industry and individual builders.

WLT Capital Oy is ready to expand its operations in Europe and the United States. The company is negotiating new license-based manufacturing agreements in Europe and preparing support and consulting services for new products and building projects. Collaboration with the University of Arkansas provides a strong foundation for the company’s expansion into the U.S. market.

Design and construction: Surrounding Objects Studio
Photos: Stephanie Getty and Muhammad Fadli
Locally produced WLT house (completed in 2024) features approximately ten different types of wood, primarily local wood from Indonesia, and is located in Bali.

WLT in a nutshell

  • Glue-free, simple massive timber construction technology that enables the use of unclassified and softwood species in construction
  • Over ten pilot projects completed, including buildings and bridges since 2018
  • One licensed manufacturer operating in Finland by the end of 2024, and four internationally by 2025
  • Focus on developing manufacturing techniques for scalable production, product certification, and approvals by 2025
  • A web-based WLT database and WLT 1.0 guidelines will be launched in spring 2025

The company’s board and founders include Lauri Rautkari (Professor, Head of the Department of Bioproducts and Biosystems, Aalto University), Esko Kolli (Trustee of the Marjatta and Eino Kolli Foundation, Kolli Invest Oy), Ari Kolehmainen (Chairman of the Board, Flowmedik Oy), and Liisa Akimof (Producer, Musician, Developer of WLT-Asuinkasarmi).